manufacturing & packaging

GCI is a modern factory of 6,000 square meters, equipped with advanced production facilities, including high-value internal mixers, extrusion machines, laminating machines, printing equipment, and cutting lines,strong soundproofing mat manufacturing capabilities

Strong

soundproofing mats manufacturing capacity

Experience our comprehensive soundproofing mats manufacturing capabilities, meticulously crafted to meet your unique soundproofing needs. Our expertise spans OEM/ODM sound deadening... Trust us to bring your productions to life.

Equipment

20+ Professional extrusion equipment

Design

50+ Engineers & skilled workers

Manufactured

6000 m²+ Modern Factory area

soundproofing mats Manufacturing On Demand

Along with our strong soundproofing mats manufacturing capabilities, we also provide you the ability to choose the manufacturing volume and other processes that match your production needs.

Prepare raw materials
High-quality butyl rubber + aluminum foil
Sound deadening mat mould
Creation of molds based on the vehicle's structural dimensions and specific component requirements.
Material Mixing
Blending the raw materials in precise proportions, along with the addition of an appropriate amount of curing agent.
Hot Press Molding
Pouring the mixed material into the molds and subjecting it to pressure processing.
Drying
Placing the sound-deadening mats into an oven for a drying treatment.
Packaging
Inspecting the mats for key metrics—including dimensions, density, and overall quality
Quality Control Can Be Witnessed Everywhere

How do we focus on further improving product quality control and make efforts to this end.

Raw Material Inspection

Good raw materials are one of the key factors to ensure soundproofing mats and we have been strictly reviewing it,ensure the high quality of materials

Well-vetted Suppliers

Close partnerships with dozens of of reliable material suppliers guarantee constant access to quality materials.We have strict standards

Strict Standard

We hold the ISO 9001:2015 certification, and other more certifications, which stands as evidence of our unwavering commitment to quality.

Advanced Facilities

Various testing machines, like tensile machine,and 3D scanners. We know the importance

Rigorous Quality System

Our strict commitment to quality control regulations ensures quality is maintained production.

Complete Quality Report

Get comprehensive quality reports from our in-house quality team or third-party labs for every products.

Get car sound deadening factory Updates & News

packaging

The design process for automotive sound-insulation mats is a systematic undertaking that requires a comprehensive approach, integrating acoustic principles, materials science, and overall vehicle structure.

Roll Packaging

Suitable for thin, flexible soundproofing mats (e.g., rubber, XPE, EPDM, etc., typically ≤5 mm in thickness).

  • Roll the product into a cylindrical shape.
  • Wrap the outer layer with plastic film or waterproof membrane to prevent moisture ingress.
  • Secure the rolled cylinder using strapping bands or adhesive tape.
  • Advantages: Space-saving, easy to handle, and convenient for on-site unrolling.
Flat-Stack Packaging

Suitable for relatively thick or rigid soundproofing mats (e.g., rubber mats ≥10 mm thick, composite soundproofing boards).

  • Plastic film or foam interlayers are inserted between every few layers to prevent friction.
  • The entire package is wrapped in plastic film to protect against dust and moisture.
  • It can be placed on wooden or plastic pallets and secured with strapping bands to facilitate handling by forklifts.
  • For export shipments, a wooden frame or shrink wrap may be added to enhance stability.
Wooden Crate / Wooden Frame Packaging

Soundproofing mats suitable for the transport of high-value, fragile, or export goods.

  • The interior is packed with cushioning materials—such as foam boards and shredded paper—to prevent shifting and impact damage.
  • For elongated products, the four corners can be secured with a wooden frame to prevent deformation.
  • Wooden crates must comply with export standards; where necessary, fumigation treatment will be performed, and a corresponding certificate provided.
Compressed/Vacuum Packaging

Suitable for loose, porous soundproofing materials (such as certain types of foam and polyurethane pads).

  • Compresses volume using vacuum equipment to minimize shipping space requirements.
  • Ideal for high-volume, low-cost shipping scenarios.

GCI custom packaging types

Based on client requirements, logistics methods, and product characteristics, we recommend the optimal packaging solution.

Display in Flat Packaging

Available For: 460×800mm / 500×750mm Packaging Quantity:10 PCS / 15 PCS / 20 PCS / 25 PCS

Display in Folded Packaging

Available For: 460×800mm / 500×750mm QTY in Inner box:5 PCS / 10 PCS QTY in Master Carton:10 PCS / 20 PCS

Display in Roll Packaging

Available For:460×800mm / 500×750mm / 1000×1400mm QTY in Inner box:1 PC QTY in Master Carton:6 PCS / 12 PCS...

Protection and Environmental Measures

Based on client requirements, logistics methods, and product characteristics, we recommend the optimal packaging solution.

Moisture-proofing

Desiccants (such as silica gel) may be inserted internally, or moisture-proof liners (such as aluminum foil or polyethylene film) may be used.

Mold and Corrosion Prevention

For mold-susceptible materials such as cardboard, an anti-mold agent may be applied; alternatively, mold-resistant materials—such as high-density polyethylene—may be utilized.

Eco-friendly

GCI recommends the use of recyclable materials—such as honeycomb cardboard—which offer a combination of cushioning, lightweight properties, and environmental benefits.

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Modern factory
Customize Your Brand

At GCI AUDIO, we believe that quality is the foundation of long-term brand success.

For over a decade, we have supported global brand owners, distributors,and retailers with reliable, market-ready automotive sound system solutions —
not just products, but systems built for long-term success.

Learn how we helped 500 top brands gain success.

Let's have a chat